Precision Harvest: Don’t Stop Scouting

Kurt LawtonCorn, Education, Harvesting

With rain, early freeze and overall cool summer conditions, 2009 harvest has become very challenging for some parts of the Corn Belt. This week’s Integrated Crop Management e-newsletter from Iowa State University highlights issues that need attention.

1. Corn Quality Issues:
– Frost-damaged corn often stops at 17-18% moisture (stopped at 20-22% in 2008 in Iowa). Expect low test weights due to immature kernel.
– Pay attention to stalk health, as you may want to harvest wetter corn first if lodged.
– Expect drydown costs about 5 cents per point of moisture removed. Remove 8 points down to 15% will cost about 40 cents per bushel plus weight shrink.
– Corn test weights below 54 lbs. after drying should not be stored into warm weather, and should be dried to less than 15% for storage of any duration.
– Scout for field molds problems, because they can create toxins and feed value concerns, possibly creating discounts.

2. Field Mold Issues:
– Cool, wet harvest conditions favor ear rot and stalk rot fungi. Harvest problem fields first to reduce ear loss due to ear rot and increased mycotoxin levels.
– Adjust harvest equipment to minimize kernel damage.
– Dry and cool the grain as quickly as possible to reduce further mold growth and toxin production.
– Expect end users to increase their level of grain quality grading.
– Test all questionable grain before feeding to livestock.

3. Storage Issues:
– The extra costs in additional handling and drying logistics will likely pay off in terms of avoiding spoiling losses later on.
– Check combine settings between fields for fines and cracked kernels because they accelerate spoilage.
– Fungi grows very fast in corn above 20% moisture, so get wet corn into aerated storage immediately–don’t let sit in truck or wagon overnight.
– Monitor wet corn weekly in storage. Airflow must be good, as problems can start to show up in February and March as temperatures rise.
– Options when wet corn exceeds drying capacity: 1. Dry to 17-18% then cool in storage bin; it’ll end up at 16% and good aeration can get it down to the needed 14% for midsummer storage. 2. Dry to 20%, cool in bin, hold wet corn for spring but not summer. 3. Dry in two passes–first down to 17-19% then rest of drying after harvest is over. (This requires more handling and logistics, but could be profitable if the market carry increases to encourage storage.)
– Decide which corn and bins will be kept into summer (your best corn of highest test weight that was harvested below 20% moisture).

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Harvest Data That Keeps On Giving

Kurt LawtonAg Leader, Education, Harvesting, Insights Weekly, Resources, Retailers, Software

Insights WeeklyWhether you’re a novice at collecting harvest data or an old pro who could wallpaper his office with yield maps and more—you understand that more data layers beyond yield are necessary to add management decision value.

Yield by hybrid by soil type...

Yield by hybrid by soil type...

I talked to Bruce West this week, who helps growers adopt just about every precision farming solution imaginable through his independent company West Enterprises in Geneseo, Ill. Bruce, who was finishing a yield monitor install for a grower who was going to collect his first yield data, works with a wide variety of customers. “I help customers grow their precision technology capabilities at the speed they desire—which ranges from this basic first installation I’m doing today, to the other extreme of helping a customer develop variable rate applications of seed, nitrogen and starter in one pass at planting, with all rates being independent of the other,” he says.

When we discussed how growers are managing their data being collecting right now at harvest, he says there are basically two groups of growers. “There are cutting edge guys who want to learn to do it all themselves, and then there is the larger group who want someone else to manage their data—and I work with both groups.”

Finding Solutions. For growers looking into software to help manage data, Bruce says a lot of growers are not sure where to start. “What we need to know from growers usually starts from the bigger picture of what agronomic principles they want to accomplish. Is it fertility based on soil types or management zones? Is it plant populations based on soil types or fertility levels? And we discuss their technology feelings as well—toward auto steer, planter row and spray boom shutoff and more. The great thing about Ag Leader is that it has the products—from a software and hardware perspective—that can do basically anything and everything.”

Value of Training. Bruce usually holds his software training classes in January for customers. “We conduct very informal sessions, because growers often find great value in learning how other growers are using the software, addressing issues, learning specific tasks. They truly come away from these meetings with a greater understanding of just how powerful this Ag Leader SMS software really is, when it comes to managing many layers of data and helping them make intelligent management decisions.”

If you’d like to talk to Bruce, you’ll find West Enterprises (309-944-5736) listed as a Master Service Dealer for Ag Leader Technology—along with other professional precision farming sources from more than 20 states.

Precision Agriculture Comes To Hay Bales

Kurt LawtonCompany Announcement, Dairy, Harvesting, New Holland

Just when hay bales thought they could remain anonymous forever, along comes New Holland to give them a personality–or at least a brand! CropID, an individual bale identification system for large square bales, uses Radio Frequency Identification (RFID) technology in the twine to track bale atributes.

This innovation enables commercial growers to uniquely tag and sort bales based on a wide range of criteria, so that shipments or storage can be arranged according to the hay types that best meet the clients’ needs. Identifying quality, moisture content, or other characteristics of specific bales is now a simple process, allowing growers to easily decide which bales are the best match for specific customers, or need to be set aside for further curing.

“The wealth of data provided by the CropID system offers a vast array of benefits that have a great value to both the farmer selling the bale and the customer purchasing it,” said Michael Cornman, New Holland Dairy & Livestock Marketing Segment Leader. “The system provides accurate documentation of bales for resale, the exact weight of bales for loading and shipping purposes, the ability to monitor and manage inventory via computer, and it provides customized records for customers.”

In addition to helping growers keep shipments and stacks consistent, the CropID system also has several other uses, such as tracking the amount of hay on hand from each field and cutting.

The CropID system works by encasing a microchip and its antenna in a tag that’s wrapped around the twine as the bale is tied. A precision information processor stores the bale’s information, which includes the bale number, the field number or name, the date and time it was baled, the high and average moisture content, the amount of preservative applied, if any, and the bale weight.

CropID bale tags can then be read by a hand-held scanner that shows information on a screen when held within five feet of a tag. The scanner can also be docked on a loader with the screen visible to the operator. The loader-mounted scanner has additional antennae and reads tags on up to three bales at a time at a distance of up to 10 feet without actually seeing the tag. The scanner creates lists of bales made in each field, and a removable USB memory device can be used to download the lists to a computer.

For hay producers, the verifiable records provided by the CropID system provide paybacks including increased customer satisfaction and the potential for higher sale prices. New Holland continues to work on further enhancements for the system.

Deere Donates Precision Ag Tractor to Iowa State

Kurt LawtonCompany Announcement, Education, Equipment, John Deere

Agriculture and Biosystems Engineering students at Iowa State University will get to play with and learn from the latest tractor technology thanks to a generous donation from John Deere.

Tony Kajewski, continuing improvement engineering manager at John Deere Waterloo Tractorworks, presented gold keys to the tractor to Jonathan Wickert, dean of engineering, and Joe Colletti, senior associate dean of agriculture and life sciences (see photo). Check out the YouTube video.

The donated tractor features Deere’s next-generation John Deere CommandView™ II cab, an Infinitely Variable Transmission (IVT), and a 9.0L John Deere PowerTech Plus engine that meets federal emission standards for off-road diesel engines. Embedded in the tractor are data networks, controllers, and software to enable tractor efficiency and productivity.

“Modern agricultural vehicles like the Deere 8245R tractor require the integration of several technical systems including mechanical systems, hydraulic systems, embedded controllers, and data networks,” says Brian Steward, ABE associate professor. “This gift will allow our students to work with the absolute latest technology, literally right off the line.”

The gift is representative of the ABE department’s long-standing partnership with John Deere, according to Ramesh Kanwar, ABE professor and chair. “Partnerships like this enable us to move into the future and deliver high-quality instruction to our students and high-quality graduates back to industry,” he says.

The ABE department trains the largest group of engineering and technology students in the United States focused on the engineering, testing, manufacture, and safety of advanced machinery systems like those represented by the Deere tractor.

Collaboration Delivers Satellite Images To Canadian Farmers

Kurt LawtonAerial Imagery, Company Announcement, International, Remote sensing, Resources, Retailers, Satellite

Satellite photo by RapidEye - Illinois

Satellite photo by RapidEye - Illinois

German-based RapidEye, who uses a constellation of five satellites to photograph earth for numerous industries, partnered with Canadian companies GeoFarm and Agri-Trend to supply growing season images to farmers across Canada.

In a collaborative effort, GeoFarm, Agri-Trend, and RapidEye began working together at the beginning of 2009 to offer enhanced satellite imagery solutions to Canadian clients by offering “near real-time” satellite imagery for agriculture use backed by superior agronomics. The RapidEye satellite system was designed to meet the needs of precision agriculture, as it is the only commercial satellite system that acquires data in the red-edge spectral band. This band provides specific information about the chlorophyll content, and therefore nitrogen status of the crops.

“RapidEye provided high quality imagery products of different types on a ‘field order by field order’ basis to our Canadian customers over a wide range of crop types and conditions. This led to a variety of precision agriculture decisions and applications. With Agri-Trend Agri-Coaches™ providing groundtruthing and agronomic insight, the value of these informative images was understood from a practical agronomy standpoint for the ultimate benefit of our growers,” says Warren Bills, President of GeoFarm Solutions Inc.

Customers benefited from multiple captures of 5 meter resolution, multi-spectral imagery (red, green, blue, near infrared and red edge) of their fields throughout this year’s season. Products such as bare ground, chlorophyll and ground cover maps were delivered via the Internet to farmers, ag-retailers and agronomic consultants.

Precision.AgWired.com for Precision Mazes

Cindy ZimmermanGeneral, GPS, Humor

You know it must be fall when the trees are turning colors, pumpkins are on porches and people are getting lost in corn mazes.

Once upon a time, pumpkin farms and fall festivals began developing small, simple mazes from hay bales or corn stalks to entertain families, but the current maze craze of huge, elaborate designs in corn fields is only about 15 years old – not so coincidentally about the time that the use of precision technology GPS guidance systems for planters and harvesters started to gain popularity.

cornThere are a number of companies now that specialize in helping people design and cut corn mazes in their fields for fun and profit, like Precision Mazes of Lee’s Summit, MO. “Precision Mazes combines the most accurate GPS technology with highly advanced corn field cutting techniques to produce a process you just won’t find anywhere else. From basic designs to the most intricate and elaborate creations, Precision Mazes can turn your corn field maze concepts into an attraction people will be talking about for years.”

cornThe largest official corn maze (at more than 40 acres) is in Dixon, Calif., but a Nebraska farmer is looking to break that Guinness Book record this year with his 54-acre maze. However, this year’s maze craze prize has to go to Bob Connors of Massachusetts, who created one based on the “Family Guy” TV show. Connors reportedly received permission from the Fox network to use the characters from the program and has invited Seth MacFarlane, the creator of the “Family Guy” series to visit the corn maze.

More than 600 corn mazes can be found from coast to coast, according to the Corn Maze Directory, many with different themes each year. The complexity varies but some can take hours to navigate with cell phone help available to those who get lost.

The American Maze Company takes credit for bringing the art of the maze to America and to the cornfield. According to their website, they created and produced the first ever cornfield maze for private or public entertainment in 1993 at Lebanon Valley College in Annville, Pennsylvania. The Maize claims to be the World’s Largest Cornfield Maze Company in the world, which provides information on how to create your own maze.

Check out some other A-Maze-ing sites here.

Ethanol Could Improve Diesel Engine Efficiency

Cindy ZimmermanAg Leader, Audio, Corn, Equipment, Ethanol, General, Precision Pays Podcast

Using ethanol mixed with water in diesel engines could make them more efficient and reduce emissions.

cleanflexNational Corn Growers Association chairman Bob Dickey is also chairman of CleanFlex Power Systems, which is so new they haven’t built a website yet, but what they have done is developed a method to efficiently use ethanol in diesel engines.

Dickey started the idea a year ago when he bought a new John Deere 150-hp four-cylinder turbo diesel irrigation system engine and retrofitted it to use an ethanol and diesel blend. “It worked so well that we applied for a grant at the University of Nebraska and we’re currently doing research there to bring credibility to what we’re doing,” Dickey says.

The company has developed a new hydrated-ethanol fuel called EM60 (a mixture of 60% ethanol and 40% water) to combine with diesel fuel to power diesel engines. “Just like oil and water don’t mix, ethanol and diesel don’t mix,” Dickey said. So, they run two lines into the diesel engine. “The only time the ethanol, water and diesel are together is at the point of combustion and it really works well. The engine runs cooler, it runs more efficient and the emissions are reduced.”

CleanFlex president Ron Preston says they are talking with agricultural equipment manufacturers, railroads, and even bus companies about the idea because the EM60 fuel has the potential to help meet Tier 4 emission standards that become effective in 2011. “There are 60 million diesel engines in the United States,” Preston says. “We’ve been working with EPA and going through the proper steps to make ethanol a solution that will help them meet emissions requirements.”

Listen to a Precision.AgWired.com Podcast with Bob Dickey and Ron Preston about CleanFlex by clicking on the player below – or subscribe to our monthly podcast, sponsored by AgLeader Technology, by following this link or the sidebar link.

Precision Soil Sampling Made Easier

Kurt LawtonAg Leader, Education, Fertilizer, GPS, Insights Weekly, Resources, Software

Insights WeeklyWith the advent of quality mobile and desktop software, as well as rugged mobile devices with GPS capabilities, precision soil sampling has greatly improved.

SMS Mobile makes it easier than ever to include your field scouting data into your overall precision farming practices. SMS Mobile integrates seamlessly with your SMS desktop software so you can easily add soil sampling, crop scouting and other data.

SMS Mobile makes it easier than ever to include your field scouting data into your overall precision farming practices. SMS Mobile integrates seamlessly with your SMS desktop software so you can easily add soil sampling, crop scouting and other data.

I talked this week to George Ropp, a retired county extension agent turned soil fertility consultant in northwest Ohio, who has a lot of experience with such technology. His use spans way back to the early days of mapping software, using AgLink from Applications Mapping. “Once that company was sold, I had to find new software—so I did a lot of searching and settled with Ag Leader,” he says. “I was pessimistic at first, wondering if this company that was more know for its yield data technology could develop good software for fertility. Well, it turned out they had exactly what I needed.”

Ropp consults with a core group of farmers near Van Wert, Ohio—helping them with grid or management zone soil sampling, and fertility recommendations. “I do all the grid work, the fertility recommendations as well as write the prescription programs, all using the SMS software. I’m such a believer in this technology that I became a dealer, and have since sold probably 50 SMS software programs and 20 SMS Mobile Field PCs, because growers really like the software’s capability and ease of use,” he adds.

To take soil samples is the same grid locations, Ropp downloads the map of the sites into the mobile PC. “The Ag Leader SMS software and handheld computer guides me easily between sample locations, which farmers really like. And if I’m doing a new field, it’s simple to create a new project on the fly right in the field.”

Ropp says he’s beginning to sell more Field PCs to farmers who want to collect their own soil samples. “Growers can save about $5 to $6 per acre by taking their own soil samples, and this technology makes that process real easy to do,” he adds. “And once they get one of these mobile units, they start using them for numerous other tasks, such as field tiling and crop scouting.”

The bottom line is about saving input costs—making precision pay—and Ropp is truly helping growers find efficiencies by managing their data.

For more information on precision soil sampling, check out these links:

Soil Sampling for Precision Agriculture

Developing Zone Sampling Maps

Management Zones Soil Sampling: A Better Alternative To Grid and Soil Type Sampling?

Take a Good Soil Sample to Help Make Good Decisions

Precision Agriculture At Beltwide Cotton Conference

Kurt LawtonCotton, Education, Events

Precision farming techniques and practices are taking center stage at this year’s Beltwide Cotton Conference in New Orleans, January 4-7, 2010.

According to a report in Mid-South Farmer magazine, Bill Robertson of the National Cotton Council says Randy Taylor, Oklahoma State University will set the stage for the precision agriculture theme Tuesday morning at the general production conference with a look at current and future opportunities for cotton producers using precision agriculture technology in their fields.

“From there, the precision agriculture theme branches out in other Tuesday and Wednesday workshops in the New Orleans Marriott Hotel,” he explains. “The general production conference this year — where all attendees gather in one hall — is set in the nearby Sheraton Hotel.”

Workshops include:
1. A collaborative report on several years’ research from across the Cotton Belt concerning site-specific management of nematodes, Tuesday afternoon, Jan. 5.

2. Hands-on sampling for precision agriculture uses, by Jeffrey Willers, USDA ARS researcher in Mississippi, Wednesday morning, Jan. 6.

3. Sensor-based Nitrogen Application, by David Dunn, of the University of Missouri at the Delta Research Station in the Missouri Bootheel, Wednesday morning, Jan. 6.

4. Cotton Irrigation, by Dana Porter, Texas AgriLife Research and Extension Center, Lubbock, Texas.

For more details, visit the Beltwide Cotton Conference website.

Monitoring Your Yield Monitor

Kurt LawtonGeneral

Grain yields must be corrected for moisture, otherwise wetter heavier grain will skew yields higher while drier, lighter grain will appear to decrease yields, says Matt Digman, University of Wisconsin Biological Systems Engineer.

“Changes in corn variety, moisture content and individual kernel density can lead to measurement error. It is recommended that a calibration load be entered every 2-3 weeks, or more often, if there are noticeable changes in crop condition,” he points out in a recent piece he wrote.

The moisture sensor’s calibration also needs periodic adjustment as conditions change. This process usually includes taking a few representative samples from the grain tank to the elevator for analysis; the values from the elevator are then used to update the combine’s calibration.

Calibration load recommendations vary depending on manufacturer. Some may have the operator find a consistently yielding, level area of the field, harvesting at an average rate while others have the operator harvest at varying rates throughout the calibration period. Those using non-linear calibrations may require the operator to harvest more than one calibration load, each time varying the harvest rate. Most operators’ manuals provide step-by-step instructions. It is important to follow the instructions specified by your operator’s manual. This process may seem involved, but most machines allow the operator to continue harvesting until the calibration load weigh ticket returns so harvesting is not impeded by a calibration update.

For more detailed information, read “Monitoring Your Yield Monitor.”